Airbus has disclosed a video presenting its vision with regard to the plan-building facility in 2025. It combines a high level of automation, end-to-end engineering across the entire value chain, vertical integration and networked manufacturing systems, usage of cobots …
The result is a joint vision of experts from several departments:”Research & Technology”, “Innovation Cell”, “Engineering”, “Manufacturing Engineering and Manufacturing“. The project was coordinated by Dr Eckart Frankenberger.
The video is impressive and a lot of technologies don’t exist yet! Startups, researchers, SMEs, manufacturers, assemblers, equipment suppliers, automation engineers, software manufacturers, regulators have some work to do to address the challenges to build tomorrow’ factories.
The video
Watch the 5min video: http://bit.ly/1DYN0xZ
(see slides at the end of the article)
The necessary requirements to match a Factory of the Future vision (step by step)
End to end engineering across the entire value chain
PS: Watch the video or look at the slideshow before reading the following
- Digitally planned and simulated factory
- Flow principle with feeder lines (see SIMOGGA 4.0)
- Further component lines
- Mixed line floor grid
- Mixed line side shell
- Mixed line lower shell
- Mixed line upper shell
- Flow principle with feeder lines (see SIMOGGA 4.0)
- Aircraft definition based on online catalog
- Production control
- paperless production
- Logistics
- Lean hangar logistics
- Major component standard equipping
- Just-in-time and Just-in-sequence
- Integrated riser ducts and fibre-optics
- bracket-free system installation with integrated raceways and wireless transmitters for cabin signals
- Automated ground based logistics
- Large components delivery in standard containers
- Flexible handling device
- RFID identification
- Smart tool for all assemblies
- Ergonomic position on adaptive jig
- Equipment protection with shrink foil
- Laser controlled positioning
- Crawler robot based joining technology
- Accurate surface treatment on joins
- Digital printing of customised electrics
- Cobot for any non-ergonomic areas controlled by augmented reality
- Integrated quality checks and documentation
- Progress tracking for customer
- Automated fuselage assembly
- Digital Paint Shop
- Inkjet digital painting without masking
- Printed radiation shield and structural health monitoring
- Printed aerodynamic riblets
- Integrated quality check
- Final assembly line
- Same technical principles for large components and in final assembly line
- Delivery
Definition:
Riser duct: Riser Duct is a flexible, non-metallic, corrugated raceway used for effective cable and fiber optic management within interior raceways. Source Vikimatic
Source:
Direct Industry e-Magazine, The engineering technological innovation magazine, Issue #3, September 2014: http://www.directindustry.com/emag/3/files/37.html
Recommendations for implementing the strategic initiative INDUSTRIE 4.0 (PDF)
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